Material shortages arrive as surprises
Nobody connected customer orders to what's in stock, so buying happens reactively.
SOLUTION — MANUFACTURING
From BOM to finished goods, one system.
Plan materials from customer orders, schedule capacity, track work orders, control quality — and let the same platform bill, pay and report.
THE PAIN
Where manufacturing usually breaks
Production data lives in a spreadsheet, costing in accounting, and sales in a CRM. The result is the same everywhere.
Capacity is guesswork
Work centers are scheduled in meetings and whiteboards, not against real load.
Costs are discovered after the month
By the time accounting closes, the margin picture is already wrong.
Quality is paperwork
Non-conformities are tracked in emails, and corrective actions disappear.
HOW OPSERON HELPS
The chain from order to cost
When a customer order is confirmed, the material plan, the work orders and the costing all respond — automatically.
- Material requirements calculated from real customer orders
- Capacity planning per work center, calendar-aware
- Work orders with full lifecycle and status history
- Production costing: materials, labor, overhead
- Inspection plans at routing steps
- NCR and CAPA with status workflows
- Quality metrics and defect Pareto
- Traceability by lot and serial number
- Inventory costing (FIFO) stays in sync with movements
- Finished-goods receipt credits stock automatically
- Vendor invoices match purchase orders
- Real cost-vs-sales margin per product
- Order entry checks stock and commitment
- Promised dates informed by capacity
- Quotes that become orders without re-entry
WHAT CHANGES
The month after go-live
- → Shortage alerts arrive weeks before stock runs out
- → Work centers are scheduled against real load
- → Product cost and margin are visible at any moment
- → Non-conformities are tracked to a corrective action
- → Finance closes with production data already inside
- <24h to a running MRP + ERP
- 0 spreadsheets in the production loop
- 5× lower TCO than legacy suites
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See the MRP chain live in a 30-minute demo.